CUSTOM SOLUTIONS

Need a unique shape? Size? Color? Material? Process requirement? We can help.

Caplugs is built for custom. For more than 75 years, we have worked to build a process that gives us the ability to design and produce custom masking, molding and product protection solutions faster and more economically than anyone else in the industry. Our dedicated project team will work with you from design and production to fulfillment.

Get a Quote

CUSTOM SOLUTIONS

Need a unique shape? Size? Color? Material? Process requirement? We can help.

Caplugs is built for custom. For more than 75 years, we have worked to build a process that gives us the ability to design and produce custom masking, molding and product protection solutions faster and more economically than anyone else in the industry. Our dedicated project team will work with you from design and production to fulfillment.

Get a Quote
CUSTOM MADE PARTS

Three Customization Solutions

Save on time and labor, improve part performance and eliminate failures, all while increasing efficiency and meeting exact specifications with our three custom part solutions.

Fully Custom

Caplugs’ team of engineers can create fully custom designed parts with speed and accuracy to fulfill immediate product protection and masking needs, while also allowing for scalability.

No matter how simple or intricate your part requirement may be, we will design it to fit your specific application. From the ability to create fully custom tools and insert stacks for custom molded parts, to our six extrusion lines and die cutting machines, we offer a precise and repeatable product at an affordable price.

When you need something more than just a catalog part, turn to the experts at Caplugs for quality and control. Benefits of fully custom parts include:

  • Consistent production at scale
  • More control over parts
  • Unique shapes, sizes and color matching
  • Fully custom tooling, insert stacks available
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    Modification of Standard Catalog Parts

    See standard parts from our catalog that need a slight tweak to meet your requirements? Our team will modify catalog parts to increase length, diameter, performance feature capabilities and more to fit exact specifications. Benefits include:

  • Customizing parts
  • Wide range of material options
  • Materials additives for enhanced performance
  • Color matching
  • Special packaging requirements
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    Secondary Finishing

    Cut, slice, hole punch or pad printing can be the secondary operation needed to make a standard part work for your specific application. When secondary finishing is required for masking or product protection, let our team customize parts with ease and accuracy. Benefits include:

  • Cut to specific dimensions
  • Slice parts for fittings
  • Add holes with punch-outs
  • Pad print logos or directions directly on parts
  • Assembly of component parts
  • Design for Manufacturability

    Caplugs helps analyze your exact conforming needs and part requirements. This reduces production time and cost while ensuring repeatable quality for future molding and volume needs. Learn more about how design for manufacturability (DFM) can be applied to your products.

    Request a Quote

    When you need a custom protective part for a unique need, let the largest, most experienced in-house team of design engineers develop it for you from initial design to final production. We offer extensive custom molding solutions to meet your cost, performance, and production requirements.

    Get A Quote